Autonomous maintenance put simply is the restoration and prevention of accelerated deterioration and has a major positive effect on oee. Journal of sustainable manufacturing and renewable energy the impact of implementation of jishu hozen pillar in a process industry. Quality circle template tqm, tpm, lean, pmp, wcm, quality. It is based on the principle of creating equipment expert to enable them to protect their equipment 1. Here you can find the support given by kkh teams to jh teams at the first three jh steps.
Step b introduction stage this is a ceremony and we should invite all. Dengan demikian, operator atau pekerja yang bersangkutan memiliki rasa kepemilikan yang tinggi, meningkatan pengetahuan pekerja terhadap peralatan yang digunakannya. Making problems visible is the first step of improvement. Maintenance jishu hozen this is the ability to maintain equipment independently.
Jishu hozen is a japanese word that means autonomous maintenance. Jishu hozen pillars of tpm by ketan kumar raavinnovate duration. Autonomous maintenance jishu hozen pune opencoffee club. The goals of the program are to prevent equipment deterioration, restore equipment.
The concept of jishuhozen lies in the fact that a mother is the best judge regarding the health of her kid than an outsider. Jishu hozen is one of the eight pillars of total productive maintenance, the other seven being. It is a step by step improvement process, rather than production teams taking on maintenance tasks. I have read and understood the general conditions of use of the site. After your purchase, you will receive an email to download this document. Jishu loosely translated, means independence, autonomy. Learn how to use activity boards, meetings and one point lessons to promote tpm goals 4. Office tpm supports the plant, initially in doing jishu hozen of the machines after getting training of jishu hozen, as in jishu hozen at the initial stages machines are more and manpower is less, so the help of commercial departments can be taken, for this.
An introduction to total productive maintenance tpm j. Autonomous maintenance atau jishu hozen memberikan tanggung jawab perawatan rutin kepada operator seperti pembersihan mesin, pemberian lubrikasiminyak dan inspeksi mesin. The concept of jishu hozen lies in the fact that a mother is the best judge regarding the health of her kid than an outsider. Jan 08, 20 jishu hozen or autonomous maintenance 1. Trainers selected from supervisors and operators to conduct the training on jh for operators. A free powerpoint ppt presentation displayed as a flash slide show on id.
Autonomous maintenance jishu hozen refers to tpm activities that involve operators in maintaining their own equipment, independent of the maintenance department. Quality maintenance hinshitsu hozen this is where excellent machine conditions are prioritized and occurrence of zero defects is sustained. Achieving pm award is the proof of reaching a satisfactory level. May 18, 2019 seven step of jishu hozen tpm pillar 19 minutes play video introduction to autonomous maintenance 1 jishu hozen pillars of tpm by ketan kumar raavinnovate 35 minutes play video. Journal of sustainable manufacturing and renewable energy the impact of implementation of jishuhozen pillar in a process industry. Step method for the development of jishuhozen 1st step. A study of total productive maintenance implementation in. By avijit biswas 43 seven steps for evolving jishu hozen 1 initial cleanup 2 countermeasures against sources of contamination and difficult to access areas 3 formulation of tentative standards 4 overall inspection 5 autonomous inspection 6 standardization 7 autonomous management 0 the beginning preliminary step. We move from a paradigm of i run the machines, maintenance maintain the state to i am the guarantor of the performance of.
Dec 07, 2017 seven step of jishu hozen tpm pillar plc tech. Step method for the development of jishu hozen 1st step. Pillar 2 jishu hozen autonomous maintenance this pillar is geared towards developing operators to be able to take care of small maintenance tasks, thus freeing up the skilled maintenance people to spend time on more. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in. While visitors to tpm prize winning plants may be impressed by the operator maintenance standards displayed. Identifying abnormalities abnormal deviating from what is normal or usual, typically in a way that is undesirable or worrying. Learning while implementing tpm abnormality and jishu hozen operations rvl tpm series 16 jishu hozen is the telescope. Total productive maintenance tpm methodology is a proven approach to. An empirical study approach on tpm implementation in. Conducting whywhy analysis of breakdown and if the reason being lack of jishu hozen activities then fill the skill gap. How does keikaku hozen team support and train jishu hozen. Jishu hozen can be defined as carrying out initial or basic maintenance of equipment by the operators themselves and informing of the potential of major breakdown.
Help to discover difficult to access and clean areas. Ppt hse management system powerpoint presentation free to. Next step is implementation leading to institutionalizing wherein tpm becomes an organizational culture. Jishu hozen gives a telescope in the hands of operators in the form of capability to identify minute abnormalities and creates a culture of even finding smaller ice burgs. Pdf a study of total productive maintenance implementation in. Jishu hozen total productive maintenance rks education. View jishu hozen ppts online, safely and virusfree. Autonomous maintenance jishuhozen kobetsu kaizen planned maintenance quality maintenance maintenance prevention and equipment initial control education and training safety health and environment office tpm autonomous maintenance jishuhozen autonomous maintenance is the cleaning, checking, discovering hidden faults and undertaking. Pdf journal of sustainable manufacturing and renewable energy.
Jishu hozen step 1 free download as powerpoint presentation. Autonomous maintenance jishu hozen powerpoint flevy. Explain machine function and mechanical functions, define basic and safety conditions normal and abnormalfuguai. Suppliers as they should know that we want quality. Tpm for lean manufacturing chp4 step of jlshu hozen activities. We move from a paradigm of i run the machines, maintenance maintain the state to i am the guarantor of the. Assist and implement countermeasures for sources of contamination. Office tpm can eliminate the lodes on line for no material and logistics. Hazard prediction training kyt hazard prediction act. A study on jishuhozen jh pillar implementation in a process industry is presented in this paper. Learn how to implement the am activities, step by step 3.
Make machine easy to clean, inspect, lubricate and tighten by operator with their involvement. To improve productivity, efficiency in the administrative functions and identify and. This manual gives the details of kk pillar, its aims and activities, classification of losses, 7 step methodology for eliminating the losses. Buy jishu hozen manual book online at best prices in india on. Please freely utilize my free download illustration. Jishuhozen can be defined as carrying out initial or basic maintenance of equipment by the operators themselves and informing of the potential of major breakdown. Pdf journal of sustainable manufacturing and renewable. Autonomous maintenance jishu hozen it means maintaining ones equipment by oneself. Standardize through visual workplace management step 7. Repeating the exercise 211 applying smed to maintenance and the use of turnaround parts 211. Autonomous maintenance jishu hozen refers to tpm activities that involve. Keikaku hozen kkhplanned maintenance teams have to support jishu hozen jhautonomous maintenance teams according to their jh step level. An introduction to total productive maintenance tpm.
Learn how to measure and audit am activities and performance 5. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in time etc. Seven step of jishu hozen tpm pillar 19 minutes play video introduction to autonomous maintenance 1 jishu hozen pillars of tpm by ketan kumar raavinnovate 35 minutes. Step of jishuhozen activities japanese gemba kaizen web. To prevent equipment deteriorationto maintain equipment in optimal condtionto establish basic equipment conditionto eliminate equipment failureto make operator equipment competentto eliminate quality defectsto eliminate cost losses mr. Tpm for lean manufacturing chp4 step of jlshu hozen. Identify the problem focus in on the problem area use your senses to identify any abnormalities sounds, sights, smells, feelings etc. Tpm jishuhozenautonomous maintenance 43 the tpm initial clean and inspect and ftagging 45. In recent years, a remarkable improvement has taken place in the maintenance management of physical assets and productive systems to reduce the wastage of energy and resources. Hozen when translated to english means preservation, integrity or conservation. Focussed improvement kobetsu kaizen continuously even small steps of improvement. Total productive maintenance certification excellence.
1556 537 1292 563 1426 1197 1054 188 1400 521 121 313 713 151 415 1189 1156 1271 248 1249 969 937 755 159 1138 110 801 383 253 594 154 293 677 1196 1296 45 528 954 199